BREAKING

Tech Tips/ DIY

The Many Uses Of Speed Wire

Article By: Daniel Donley

Photos By: Kerri Schindler

CSM-MAR2012-P58_Page_1_Image_0001

Stainless steel safety wire or what some call, speed wire, is something that has been around for many years and was originally used in the aviation and manufacturing industries in a time before there was Loctite. In many applications like motorcycle racing, we still use safety wire for bolt retention that is an added precaution over and above Loctite. With our racing influences today it was a natural transition to see custom builders start to use safety wire for other applications as well. This is a nice alternative to your standard, metal, bulky hose clamps that lends itself to many different applications such as fuel line, oil lines, securing header wrap, and for making a cool brake fluid reservoir.

CSM-MAR2012-P58_Page_1_Image_0002

What you will need: .032 Stainless safety wire Safety wire pliers or regular pliers Measure rule Needle nose pliers

CSM-MAR2012-P58_Page_1_Image_0003

Start with a 12” piece of safety wire.

CSM-MAR2012-P58_Page_1_Image_0004

Now, wrap around hose two or three times.

CSM-MAR2012-P59_Page_1_Image_0004

CSM-MAR2012-P59_Page_1_Image_0005

Twist approximately to 1”.

CSM-MAR2012-P59_Page_1_Image_0006

Then pull taught.

CSM-MAR2012-P59_Page_1_Image_0007

Twist tight approximately 8-10 twists per 1”.

CSM-MAR2012-P59_Page_1_Image_0008

Then, cut 1” from the base of the safety wire and hose.

CSM-MAR2012-P59_Page_1_Image_0009

Finally, bend back into itself in

CSM-MAR2012-P60_Page_1_Image_0004

a triangle shape to prevent from snags. One thing to consider is the more you bend this wire, the more brittle it becomes, so get it in place and leave it; it’s single use. Safety Wire is a cool addition to any custom motorcycle with the many different applications. Here are some examples of how we use it.

CSM-MAR2012-P60_Page_1_Image_0005

CSM-MAR2012-P60_Page_1_Image_0008

CSM-MAR2012-P60_Page_1_Image_0007

CSM-MAR2012-P60_Page_1_Image_0006

Related Posts

1 of 33